Low-Voltage vs Medium-Voltage Switchgear: How Procurement Teams Pick the Right Gear 

Low-Voltage vs Medium-Voltage Switchgear

 

Switchgear is the traffic-control centre of any electrical system. Choose the wrong class and you risk blowing budgets, unwanted downtime and worst of all, safety incidents. Below is a buyer-focused snapshot that helps procurement and facilities teams decide when low-voltage (LV) gear is enough and when medium-voltage (MV) gear is mandatory. 

First, What Is Switchgear? 

Switchgear is a metal-enclosed assembly of disconnect switches, circuit breakers and fuses that controls, protects and isolates electrical circuits. Interrupting fault currents and isolating live sections shields personnel from arc-flash, limits equipment damage and lets crews re-energize unaffected loads quickly in low- or medium-voltage systems. 

Know Your Voltage & Current Window 

Class  Typical Ratings  Core Applications  VCM Rental Range* 
Low-Voltage (LV)  ≤ 600 V, up to 800 A  MCCs, data rooms, panelboards, temporary site power  Breakers 30–800 A in NEMA 3R 
Medium-Voltage (MV)  1–38 kV, up to 1,200 A  Utility feeders, genset tie-ins, substations  Switchgear 50–1 200 A, fuse-interchangeable, NEMA 3R 

*Pulled from VCM Solutions rental fleet specifications. 

When Low-Voltage Gear Is the Smarter Buy 

Choose LV switchgear when: 

  1. Loads sit below 600 V. Most commercial panels, lighting, and small motors. 
  2. Footprint is tight. LV enclosures are lighter and ship fully assembled, cutting install time. 
  3. Project life is short. Temporary builds and shutdowns rarely justify MV capital. 
  4. Arc-flash incident energy is manageable (<8 cal/cm²). PPE requirements stay modest. 

LV breakers with draw-out racking let crews isolate a faulty feeder in minutes without killing the whole board. 

When Medium-Voltage Is Necessary 

Move up to MV switchgear when: 

  • Feed exceeds 600 V—utility mains, campus loops, mining camps, LNG plants. 
  • Long cable runs would incur prohibitive losses at LV. 
  • Generator paralleling requires synchronizing multiple 13.8 kV sets. 
  • Future expansion is likely; MV switchgear scales better and handles higher fault currents. 

MV cabinets are metal-clad and arc-resistant by default. Look for C37.20-compliant arc-fault channels that vent energy safely upward—critical in occupied substations. 

Safety Checklist 

Every RFQ should demand these four features: 

  1. Arc-flash containment tested to IEEE C37.20.7 for personnel protection. 
  2. Mechanical interlocks that block racking a breaker under load. 
  3. Remote racking or motor operators for high-incident-energy cells (>40 cal/cm²). 
  4. Smart relays (SEL, ABB, Schneider) that log events and push diagnostics to SCADA. 

Remember: Safety features affect lead time. Confirm stock status early if your outage window is firm. 

Rent or Buy? Here are Three Fast Filters 

Before you lock in a purchase order, pause and ask: Do we need permanent switchgear on the books, or will a short-term rental keep us lean and flexible? Most procurement teams reduce the decision to three quick factors: timeline, financial treatment, and the level of technical support required. 

For example, 

  1. Timeline: Outages under 18 months almost always favour rental. 
  2. CapEx vs OpEx: Rental keeps balance sheets light and bypasses depreciation schedules. 
  3. Support: VCM’s rental units arrive pre-tested and include 24/7 breaker swap-out—ideal when internal tech crews are stretched. 

Final Sizing Steps 

  • Gather fault-current data from the utility—your AIC rating hinges on it. 
  • List feeder counts now and at end-of-life to avoid costly bus extensions. 
  • Specify enclosure rating (NEMA 3R/4X/7) to match the environment—corrosion hits TCO hard. 

Need Equipment Now? 

Need help deciding between low-voltage and medium-voltage switchgear? Connect with the experts at VCM Solutions today for a tailored rental or purchase solution. Contact us today for a fast quote and availability.